Fused Deposition Modeling (FDM)
Our FDM production cell includes the Stratasys Fortus 900 (AIS/AICS qualified), Fortus 450, and Fortus 370, running aerospace-grade thermoplastics with documented AS9100D process control across a 36″ × 24″ × 36″ build envelope.
FDM is the workhorse of aerospace additive manufacturing. It produces parts that fly: flame-retardant, ESD-safe, low-outgassing, and dimensionally stable across the temperature envelopes that matter.
We run a deep library of aerospace-validated FDM materials, including Ultem 9085, Ultem 1010, Antero 800NA, Antero 840CN03, Victrex AM 200 PEEK, and ST-130 sacrificial tooling material.
Built for demanding programs.
FAR 25.853 compliant ducting, bezels, and trim in Ultem 9085.
Antero 840CN03 enclosures for avionics, radar, and sensitive electronics.
Ultem 1010 layup tools rated for repeated autoclave cycles.
Built on the same AS9100D infrastructure.
AIS (AICS)-certified cabin hardware in flame-retardant aerospace polymers: ducting, bezels, stowage, galley parts, and operator-interface components from one-off VIP installs to fleet retrofits.
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ESD-safe enclosures, RF-transparent housings, and vibration-isolated mounts for avionics, radar, sensors, and radiation-sensitive electronics across commercial, military, and space platforms.
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Validated aerospace-grade materials.
PEKK-based thermoplastic for avionics, low-outgassing space hardware, and high-chemical-resistance applications.
High-performance PAEK (PEEK-family) formulated for additive: thermal-critical hardware up to 300°F continuous use.
The aerospace cabin standard: FAR 25.853 / OSU 65-65 compliant.
Higher heat and biocompatible: the choice for autoclave tooling and food-contact hardware.
Ready to take flight?
Let’s build hardware.
Send us your drawings, or just sketch on a napkin, and your program timeline. Our engineers will provide a rapid quote and deliver flight-ready parts built to your requirements and delivered on schedule.