Production & replacement parts, printed on demand
We specialize in advanced manufacturing solutions for the production and replacement of components across various industries — flight hardware, HVAC, water systems, avionics covers, cable management, electronics enclosures, and more. To support qualification and certification, we stay current on all ASTM additive manufacturing standards including applications, design, materials and processes, terminology, and test methods.
Traditional supply chains break down when an OEM stops supporting a platform or when a casting tool retires. Additive manufacturing eliminates the tooling, eliminates the warehouse, and puts the part right at the point of use.
We routinely produce serialized, AS9100D-controlled production parts for aircraft systems as well as functional hardware for industrial, automation, and robotics applications. Every part ships with full material traceability and an FAI when required.
When you need 1 part next week and 500 parts next year, our infrastructure scales without re-tooling. That is the production economy additive makes possible.
Built for demanding programs.
Low-volume bridge runs to validate parts, fit-check sub-assemblies, and prove out the production design before committing to tooling.
Cover the gap between prototype validation and final tooling: get parts in hands and customers in revenue while injection molds or castings are being cut.
Serial production runs of dozens to low-thousands per year: same workflow whether you need a flight spare or a full annual production rate.
Sustain legacy and obsolete parts after OEM tooling has retired: reverse-engineered, qualified, and shipped on demand.
From your existing part number, drawing, or scan, turned around in days, not months.
Material lot, build file, machine ID, operator, and inspection records for every serial number, backed by AS9100D documentation.
Built on the same AS9100D infrastructure.
High-performance thermoplastic parts in Ultem, PEEK, and Antero on production-grade Stratasys systems.
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Tough nylon and elastomer parts for production enclosures, complex geometries, and end-of-arm tooling, printed without support structures.
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Aluminum, titanium, and Inconel hardware for thermal, structural, and propulsion applications: production-grade metal additive with HIP and machined finishing.
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Sustain legacy and obsolete parts: scan, model, qualify, and 3D print direct replacements with full AS9100D documentation.
ExploreEngineered for the world’s most demanding industries.
On-demand replacement parts for fleets in service beyond OEM support.
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AIS (AICS)-certified cabin hardware and ESD-safe avionics for the world's commercial fleets.
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Cabin, electronics, and structural hardware for fighters, transports, and rotorcraft.
ExploreValidated aerospace-grade materials.
PEKK-based thermoplastic for avionics, low-outgassing space hardware, and high-chemical-resistance applications.
The aerospace cabin standard: FAR 25.853 / OSU 65-65 compliant.
High-performance PAEK (PEEK-family) formulated for additive: thermal-critical hardware up to 300°F continuous use.
Ready to take flight?
Let’s build hardware.
Send us your drawings, or just sketch on a napkin, and your program timeline. Our engineers will provide a rapid quote and deliver flight-ready parts built to your requirements and delivered on schedule.