Direct Metal Laser Sintering (DMLS)
DMLS fuses fine metal powder layer-by-layer with a high-power laser, producing parts with mechanical properties comparable to cast metal components.
From CAD to production-ready parts.
- STEP / 01A thin layer of metal powder is spread across the build plate.
- STEP / 02A high-power laser selectively melts the powder along the cross-section of the part.
- STEP / 03The plate descends, a new layer of powder is spread, and the cycle repeats, building the part layer by layer in a controlled inert atmosphere.
- STEP / 04Post-build, parts are stress-relieved, HIP-treated, and machined to final tolerances.
- Structural brackets & mounts
- Thermal management hardware
- Satellite structural components
- Propulsion system components
About DMLS
Production-grade metal additive in aluminum, titanium, and Inconel.
Direct Metal Laser Sintering fuses fine metal powder layer by layer with a high-power laser, producing dense, near-net-shape metal parts with mechanical properties comparable to cast components once heat-treated and finished.
Parts are produced on EOS M270 and M280 systems alongside an SLM 280 selective laser melting platform for aluminum, titanium, and Inconel alloys, backed by post-build stress relief, HIP when required, and CNC finish-machining under one quality system.
This process runs at production scale for aerospace, defense, space, and industrial customers. If you have a part to quote, our engineering team will review geometry, material, and finishing requirements together, and can support you with design for additive manufacturing (DFAM).
Ready to take flight?
Let’s build hardware.
Send us your drawings, or just sketch on a napkin, and your program timeline. Our engineers will provide a rapid quote and deliver flight-ready parts built to your requirements and delivered on schedule.