Additive manufacturing for space
We manufacture flight-qualified parts for LEO, GEO, cis-lunar, and deep-space missions, from CubeSat structures to crew-rated cabin hardware, using low-outgassing materials with documented volatile-release performance.
Space hardware lives in an environment that is unforgiving to everything but the most carefully selected materials. Vacuum draws volatiles out of every polymer. UV and ionizing radiation degrade unstable resins. Thermal cycles between sun and shadow stress every joint, and every gram of mass carries a launch cost.
We engineer to that environment. Antero 800NA and Ultem 1010 lead our polymer line for space: low-outgassing and mechanically stable. DMLS aluminum delivers lightweight structural components for satellite buses and CubeSat skeletons. Antero 840CN03 brings ESD-safe performance to charge-sensitive payload electronics.
From mission-unique parts in lot sizes of one to recurring production, we engineer, qualify, and deliver under our AS9100D quality system, with documented outgassing data available when programs require it.
Built for demanding programs.
Lightweight DMLS aluminum bus panels, antenna mounts, and CubeSat skeletons, topology-optimized to launch-mass budgets.
Low-outgassing ESD-safe Antero enclosures for sensors, radios, optical instruments, and electronics packages.
High-temperature PEEK ducting, brackets, and thermal isolators for ascent and stage-separation systems.
Flame-retardant cabin trim, stowage, and operator-interface parts qualified for human-rated missions.
Custom GSE tooling, fit-check models, integration aids, and spacecraft assembly fixtures.
Custom flight hardware in lot sizes of one, engineered, printed, and delivered in days.
Space-grade polymers with documented low-outgassing performance data, supplied when your program requires it.
Build qualification including GEVS-style vibration coupons and thermal-cycle survival testing on request.
Built on the same AS9100D infrastructure.
Aluminum, titanium, and Inconel hardware for thermal, structural, and propulsion applications: production-grade metal additive with HIP and machined finishing.
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High-performance thermoplastic parts in Ultem, PEEK, and Antero on production-grade Stratasys systems.
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End-to-end engineering support: meaningful customer interaction, DFAM, topology optimization, laser scanning, and obsolete-part replication.
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Structured-light and laser scanning for first-article inspection and reverse engineering.
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ESD-safe enclosures, RF-transparent housings, and vibration-isolated mounts for avionics, radar, sensors, and radiation-sensitive electronics across commercial, military, and space platforms.
ExploreEngineered for the world’s most demanding industries.
The printing technology behind this work.
Validated aerospace-grade materials.
PEKK-based thermoplastic for avionics, low-outgassing space hardware, and high-chemical-resistance applications.
Carbon-nanotube reinforced PEKK with intrinsic ESD performance, engineered for mission-critical electronics.
High-performance PAEK (PEEK-family) formulated for additive: thermal-critical hardware up to 300°F continuous use.
Low-outgassing materials for satellites, launch vehicles, optical systems, and any application where vacuum-released volatiles cannot contaminate the environment.
Ready to take flight?
Let’s build hardware.
Send us your drawings, or just sketch on a napkin, and your program timeline. Our engineers will provide a rapid quote and deliver flight-ready parts built to your requirements and delivered on schedule.